Material Options to Substitute for Corning® Vycor® Glass
Invented by Corning in 1939, Corning® Vycor® Glass has been used in a wide range of applications over the years, from laboratory equipment to early spacecraft viewing ports.
A blend of 96% silica and 4% boron trioxide, Corning® Vycor® Glass is a high-temperature glass valued for its low coefficient of thermal expansion — 7.5 x 10-7/°C when measured between 0 °C (32 °F) and 300 °C (572 °F). It also features excellent thermal shock resistance and superior optical qualities.
Recently, however, Corning discontinued Corning® Vycor® Glass, and now companies across various industries are searching for reliable alternatives.
Quartz: A Viable Corning® Vycor® Glass Replacement
Among dozens of types of glass, quartz is one of the best replacements for Corning® Vycor® Glass. Extremely versatile, quartz — like Corning® Vycor® Glass — is a high-silica glass, as it’s produced from naturally occurring quartz, which is composed entirely of silica dioxide. Because quartz is naturally occurring, quartz glass may have residual levels of impurities, but these typically only affect ultraviolet transmission.
Like Corning® Vycor® Glass, quartz has superior optical properties and strong thermal performance variables, including high working and melting temperatures, thermal shock resistance, and low coefficient of thermal expansion. Quartz also exhibits strong resistance to corrosion caused by atmospheric gases, water, and acid, and has good electrical properties.
Versatile and reliable, quartz is an ideal Corning® Vycor® Glass replacement for any project that requires strong, high-performance glass.
Although quartz is an excellent Corning® Vycor® Glass alternative for many applications, you may require a different material depending on the intended end use of the glass. Extreme applications, in particular, often necessitate a different Corning® Vycor® Glass substitute.
Founded nearly 100 years ago, Swift Glass Co. is an industry-leading manufacturer of fabricated glass parts. Over the decades, we’ve developed a wealth of expertise working with a variety of glasses, many of which are well suited for use as Corning® Vycor® Glass alternatives.
To learn more about glass materials that can withstand extreme temperatures, download our free eBook, “Creating Glass That Withstands Extreme Environments,” or contact the team today to discuss your specific needs.
If your project demands high performance material, you may have more options than you think. Quartz, Fused Quartz and Fused Silica are all part of an extremely pure family of materials with high working and melting temperatures and superior optical properties as well as low coefficient of expansion.
While they’re often used interchangeably, the fundamental structures and creation of quartz and fused silica are different. Both are highly specialized, but their particular performances vary.
Quartz is a very versatile, naturally occurring substance with good electrical, optical and thermal performance and corrosion resistance. In production, quartz glass or fused quartz is created from grains of natural material that are melted and purified.
- Crafted from naturally occurring crystalline quartz or silica grains
- Non-crystalline product
- Retains some residual impurities from raw material (affects ultraviolet transparency)
- Low OH content
Fused Silica is an entirely synthetic material, and is technically the purest glass. It has the highest temperature characteristics of any glass, and it often begins as pure silicon gas. Because of the way fused silica is made, it has superior ultraviolet performance to natural quartz and is ideal for applications such as UV transmitting optics.
- Crafted from silicon gas or silica sand (non-crystalline)
- Cross-linked, 3D structure
- Significant transparency into deep ultraviolet
- Retains some residual impurities from water vapor in processing (affects infrared transparency)
High Performance Materials at Swift Glass
Both of these materials are ideal for semiconductor fabrication, technical and laboratory equipment. Distinctive features they share include:
- Extremely low coefficient of expansion (very shock resistant)
- Extremely high temperature resistance
- Exceptional optical transmission
The Swift Glass Team specializes in custom work, and we’re proud to maintain a vast material inventory. Having a wide range of choices makes it easy to find the perfect glass for your next project, but it also requires careful consideration and attention to subtle qualities.
Remember to evaluate the key traits you need, even once you’ve narrowed your search to a high-performance material:
- Normal Service Temperatures
- Extreme Service Temperatures
- Maximum Temperature, Thermal Shock
- Maximum Temperature, Thermal Gradient
- In/In/F Coefficient of Thermal Expansion
We stock a range of quartz and fused silica glasses from different manufacturers, each with its own particular strengths. Check our online resources and eBooks to learn more, or call the team for more insight — we’ll find just the right glass for your next project.